Deep Basins and High Air Temperatures – Business as Usual for FLEXSIL® Membranes and AirRex® Headers
Diffusers in deep basins are frequently operated with very high inlet-air temperatures. At water depths greater than 6 m, the inlet air entering the diffusers normally exceeds 80 °C (176°F) .
Hot service environments like these make tough demands on diffusers and their materials of construction. Temperatures of 80 °C (176°F) and above accelerate aging of EPDM membranes and seals. Commonly used PVC grades are not suited for process use above 60 °C (140°F) in most instances.
Answering the need for reliable high-temperature aeration, OTT's proprietary membrane material FLEXSIL® provides problem-free service in operation well above 100 °C (212°F). OTT diffuser bodies are made from heat-resistant polypropylene (PP) grades with rated operating temperatures up to 120 °C (248°F).
Unlike PVC air piping which can fail in high-temperature service, AirRex® headers provide a cost-efficient and dependable solution for demanding environments. AirRex® is made from glass-fibre reinforced polypropylene, ensuring heavy-duty reliability at elevated temperatures. In addition, AirRex® is designed to permit thermal expansion and contraction of the assembled header line in response to fluctuating temperatures (see video "Expansion / Contraction of AirRex® at High Air Temperatures").
OTT products suitable for the different air temperature ranges | |||
---|---|---|---|
< 60°C/140°F | < 80°C/176°F | < 140°C/284°F | |
Diffusers: | MAGNUM® | MAGNUM® | MAGNUM® |
STANDARD / STANDARD 2 | STANDARD / STANDARD 2 | STANDARD / STANDARD 2 | |
D-REX® | D-REX® | D-REX® | |
Membranes: | FLEXNORM® (EPDM) | FLEXNORM® (EPDM) | - |
FLEXSIL® (Silicone) | FLEXSIL® (Silicone) | FLEXSIL® (Silicone) | |
FLEXLON® | FLEXLON® | FLEXLON® | |
Piping: | PVC | - | - |
AirRex® | AirRex® | AirRex® | |
Steel | Steel | Steel |